Automotive Stamping Solutions High Speed 3 in 1 Hydraulic Decoiler Straightener Feeder MAC4-1000H
RUIHUI three-in-one feeder debugging and operation methods.
1. The feeder will arrange the three-in-one feeder on the side of the punching table. Pay special attention to the center line of the three-in-one feeder must be on the same line as the punching table, and then install the die for the punch, according to the height of the die. The feed height of the high feeder is set on the touch panel of the three-in-one feeder console, and the three-in-one feeder is made to match the height of the lower mold mounted on the punching die.
2. Place the roll required for stamping processing on the loading trolley of the three-in-one feeder, and then start the trolley to slowly feed the roll into the reduced material holder tray, and adjust it according to the actual width of the material. The width of the baffle arm, while starting the oil pressure expansion of the rack, allows it to tension the roll, after which the loading trolley can be returned to its original position.
3. Put down the material press wheel to press the material, start the material rack manual discharge function, let it press the material part of the material roll, then cut the material of the material roll, and raise the material of the material rack. The arm holds the roll.
4. Restart the manual discharging function of the rack again, so that the material material head is forwarded under the cooperation of the pressing arm, the retaining arm and the supporting arm, so that it slowly enters the three-in-one feeder to level the feeding indenter. In the device, the leveling head device is used to flatten the material and is slowly fed into the subsequent leveling feeder head.
5. Adjust the worm gear and worm handwheel of the leveling machine of the three-in-one feeder. Repeat the adjustment to make the leveling effect better, and then manually control the material to slowly enter the mold.
6. Adjust the feeding machine time and relaxation time according to the requirements of the stamping process. After confirming the feeding length several times, you can start the continuous stamping automatic production.
Product parameters:
| Model | MAC4-600F | MAC4-800F | MAC4-1000F | MAC4-1300F | MAC4-1600F |
| Stock Width(mm) | 70~600 | 70~800 | 70~1000 | 70~1300 | 70~1600 |
| Stock Thickness(mm) | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6-6.0 |
| Max.Coil Weight(kg) | 5000 | 5000 | 7000 | 10000 | 15000 |
| Max.Coil O.D.(mm) | 1400 | 1400 | 1400 | 1400 | 1400 |
| Coil I.D.(mm) | 508 | 508 | 508 | 508 | 508 |
| Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ~500* |
| Max.Line Speed(m/min) | 16~24 | 16~24 | 16~24 | 16~24 | 16-24 |
| Work Roll Number(piece) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 |
| Feed Roll number(set) | 1 | 1 | 1 | 1 | 1 |
| Main Motor | AC7.5 | AC11.0 | AC11.0 | AC11.0 | AC22.0 |
| Mandrel Expansion | Hydrauilc | Hydrauilc | Hydrauilc | Hydrauilc | Hydrauilc |
| Reel Motor(kw) | 2.2 | 2.2 | 3.7 | 7.5 | 15.0 |
| Power(v) | 3 Phase 220V/380V/50HZ | ||||
| Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 | 0.49 |
Straightening Performance(For Yield Strength materials):
| Model | MAC4-600F | MAC4-800F | MAC4-1000F | MAC4-1300F | MAC4-1600F | |
| Stock Thickness(mm) | 0.6 | 600 | 800 | 1000 | 1300 | 1600 |
| 1.0 | 600 | 800 | 1000 | 1300 | 1600 | |
| 1.2 | 600 | 800 | 1000 | 1300 | 1600 | |
| 1.4 | 600 | 800 | 1000 | 1300 | 1600 | |
| 1.6 | 600 | 800 | 1000 | 1300 | 1600 | |
| 2.0 | 600 | 800 | 1000 | 1300 | 1600 | |
| 2.5 | 600 | 800 | 1000 | 1157 | 1600 | |
| 3.2 | 550 | 609 | 810 | 800 | 1350 | |
| 4.0 | 430 | 481 | 605 | 710 | 800 | |
| 5.0 | 292 | 390 | 420 | 490 | 714 | |
| 6.0 | 203 | 271 | 285 | 245 | 600 | |
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