Manufacturing Precision Standards : Japanese JIS 1 Class
1. Parameters
2. Key Components List
3. Main Parts Function Description
4. Key components Technology Process
Product Features:
* With high rigidity rack design, they are welded with the use of high-quality steel plates, through relieving of internal stresses, so that stability and reliability of the whole machine in precision are enhanced.
* Machine adopts high-alloy-steel, two-bent-axle, and two- wide work center, to optimize design.
* In order to guarantee relative stationarity of machine operation, it is necessary to equip with two balancers.
* Moulding-adjustment precision is as high as 0.1 mm, safe, speedy, and reliable.
* Through hard oxidation and grinding, such parts as bent axles, gear sets, and connecting rods possess higher combination property and tolerance.
* Adopt highly sensitive and reliable clutch/brake and internationally top duplex magnetic valve, as well as overload protection devices, to guarantee precision and safety for operation and stop of press rams.
* Machine's structural design shall be reasonable, for the convenience of realizing automatic production, reducing cost, and improving efficiency.
* Possess advanced design concepts, low noise, low consumption, and energy saving.
Standard Configuration:
* Dry clutch brake
* Standard operating system of xieduan
* Operation Choice/cutting/inch stroke /safe journey/continuation of operating mode
* Oil pressure overload protection device
* Over-run safety device
* Duplex magnetic valve
* Misfeed detection consent
* Electric slider adjusting device
* Digital moulding-height indicator (unit: 0.1 mm)
* Electric butter lubricating device
* Accumulative counter (6 digits)
* Pre-determined counter (6 digits)
* Maintenance counter (6 digits)
* Life counter (6 digits)
* Electronic rotatry cam switch (6 connections)
* Air-blast device 1/2" primary circuit
* Air source connector 1/2" secondary circuit
* Error inspection socket
* Power socket (only apply to single-phase 110V power)
Optional Configuration:
* Wet clutch brake
* Die cushion device
* Vs variable-speed motor
* Touch-screen device
* Photo-electric safety device
* Knock-out Device of ram
* Main motor inversion device
* Foot switch
* Safety dog and safety latch
* T-type two-hand button operating platform
* Inspection variable-connection magnetic valve
* Anti-vibration mechanical foot
* Rapid tooling exchange
* Upper die clamper
* Lower die clamper
* Die lifter
* Mould-shift arm
* Basic bolt and soleplate
* Automatic feeder device
* Three-in-one NC straightening feeder
* NC Roll feeder
* Two-in-one feeder and straightening machine
* Leveller
1. Parameters
| Name | Unit | XPC-110 | XPC-160 | XPC-200 | XPC-250 | ||||
| Model | V | H | V | H | V | H | V | H | |
| Capacity | Ton | 110 | 160 | 200 | 250 | ||||
| Rated tonnage point | mm | 5 | 3 | 6 | 3 | 6 | 3 | 7 | 3.5 |
| Stroke | mm | 180 | 110 | 200 | 130 | 250 | 150 | 280 | 170 |
| Stable speed | s.p.m | 35-65 | 50-100 | 30-55 | 40-85 | 25-45 | 35-70 | 20-35 | 30-60 |
| Die height | mm | 400 | 435 | 450 | 485 | 500 | 550 | 550 | 605 |
| Slide adjustment | mm | 100 | 100 | 120 | 120 | ||||
| Bolster area | mm | 1800 x 650 x 130 | 2000 x 760 x 150 | 2400 x 340 x 170 | 2700 x 900 x 170 | ||||
| Slide area | mm | 1400 x 500 x 70 | 1600 x 550 x 70 | 1850 x 650 x 95 | 2100 x 700 x 95 | ||||
| Main motor | kwxP | 11 x 4 | 15 x 4 | 18.5 x 4 | 22 x 4 | ||||
| Presses weight | Ton | 14.2 | 20 | 27.5 | 45.5 | ||||
| Air pressure | kg/cm2 | 5 | 5 | 5 | 5 | ||||
| Presses precision | JIS(CNS) I class | ||||||||
| Die cushion capacity | Two plate Double cylinders | ||||||||
| Capacity | Ton | 3.6 x 2 | 6.3 x 2 | 10 x 2 | 14 x 2 | ||||
| Air pressure | kg/cm2 | 6 | 6 | 6 | 6 | ||||
| Stroke | mm | 70 | 70 | 80 | 100 | ||||
| Die cushion work part dimension | mm2 | 350 x 235 x 2 Group | 410 x 260 x 2 Group | 540 x 350 x 2 Group | 640 x 470 x 2 Group | ||||
2. Key Components List
| Category | Item | Brand & Manufacture |
| Mechanical parts | Bearings | Japan NSK |
| O shape seal ring | Japan NOK | |
| oil seals | Japan NOK | |
| Clutch (dry) | Italian OMPI | |
| Air Tank | high-quality domestic manufacture | |
| Anti-vibration Device | Beijing Great wall | |
| Electric grease oil pump | Taiwan Tairun | |
| Electrical Elements | Main Motor | Taiwan Teco |
| Frequency Inverter | Taiwan Teco/Delta | |
| Slide Motor Adjustment Motor | Japan Self-brake Slide Motor | |
| Contactor | Schneider | |
| Relay | OMRON | |
| Push Button | Schneider | |
| PLC | Japan Omron | |
| Touch Control Screen | Taiwan EASYVIEW | |
| Operation Buttons | Schneider | |
| Emergency Stop Button | Schneider | |
| Proximity Switch | Japan OMRON |
3. Main Parts Function Description
| Item | Unit | Specification Contents |
| 1.Slider Balancer | ||
| 1.1 Maximum balance air pressure | 5.0 kg/cm2 | |
| 1.2 Air Pressures Adjustment Method | Pressure valve operation (manual) | |
| 2.Slider Adjustment Device | ||
| 2.1 Adjusting Method | Slider Motor Driven | |
| 2.2 Adjusting Speed | about 50 mm/min | |
| 2.3 Operation Method | Button Operation (manual ) | |
| 2.4 Show Method | Electronic digits display 0.1mm | |
| 3. Overload Protection Device | ||
| 3.1 Model | Oil discharge load | |
| 3.2 overload cylinder stroke | mm | 10mm |
| 3.3 overload return time | sec | Maximum 60 sec |
| 4. Clutch brake | ||
| 4.1 Model | Dry pneumatic | |
| 4.2 Structure | Integrated | |
| 4.3 Control Method | Double-loop control | |
| 4.4 Solenoid Valve | Double solenoid valve | |
| 4.5 Action Method - Clutch - Brakes | Air Action Spring Action | |
| 4.6 Friction Plate | None asbestos material, flake | |
| 5. Lubrication System | ||
| 5.1 Circulation Method lubrication Parts 5.2 Intermittent oil way method Lubrication Parts | | method of distributing valve Driven Parts , guide rails Method of distributing valve Balancer |
4. Key components Technology Process
| Parts Name | Material | Machining Technology Process |
| Machine Frame | Q235A Hot Rolled Steel Plate Q235A | Hot rolled steel plate cutting, bending into the required shape or size for V welding after 3-7 processing, then through burning blunt (annealing) relieving stress, Sandblasting derusting and anti-rust primer,the mechanical processing is complete, after PT checking flaw. |
| Bolster | Hot Rolled Steel Plate Q235A | Flame cutting materials , fine milling again after burning blunt ( annealing ) |
| Connecting Rod | Spheroidal Graphite Casting QT500-7 | Boring and milling machine processing after annealing treatment |
| Ball Head Link | Medium Carbon Steel 45# | Bar quenched and tempered to HS42 after forging, and then lathe turning to the required shape and size. |
| Saw tooth nut | Spheroidal Graphite Casting QT500-7 | Boring and milling machine processing after annealing treatment |
| Guide Rails | copper casting ZQSn10-10 | After fine cutting with liquid nitrogen freezing to - 160 ºC, and then embed related parts, and tighten with lock screw fixation to prevent loose |
| Guide Bush | ZQSn5-5-5 | Finish-Milling-- Copper taper pin fixation--Brass Screws and screw adhesive fastening |
| gearwheel | wheel hub: ZG45 spoke: Q235A Rim: 45# | Tooth type: straight tooth Wheel hub adopt casting (cast) processing. Wheel adopt hot rolled steel plate through flame cutting to the required shape and size, rim as the drive ring forging, both with v-shaped welding again as a body, each bead welding 10 ~ 12, then completion of welding by burning blunt (annealing), and PT inspection ,if without defects then for the vertical lathe turning, hobbing machine, grinding machine, chamfering machine, etc. |
| Transmission Shaft | chrome-molybdenum alloy steel 42CrMo | Rod--Hardening and Tempering-- Rough Turning-- Finish Turning-grinding-- keyway cutting-chamfering-and etc |
Product Features:
* With high rigidity rack design, they are welded with the use of high-quality steel plates, through relieving of internal stresses, so that stability and reliability of the whole machine in precision are enhanced.
* Machine adopts high-alloy-steel, two-bent-axle, and two- wide work center, to optimize design.
* In order to guarantee relative stationarity of machine operation, it is necessary to equip with two balancers.
* Moulding-adjustment precision is as high as 0.1 mm, safe, speedy, and reliable.
* Through hard oxidation and grinding, such parts as bent axles, gear sets, and connecting rods possess higher combination property and tolerance.
* Adopt highly sensitive and reliable clutch/brake and internationally top duplex magnetic valve, as well as overload protection devices, to guarantee precision and safety for operation and stop of press rams.
* Machine's structural design shall be reasonable, for the convenience of realizing automatic production, reducing cost, and improving efficiency.
* Possess advanced design concepts, low noise, low consumption, and energy saving.
Standard Configuration:
* Dry clutch brake
* Standard operating system of xieduan
* Operation Choice/cutting/inch stroke /safe journey/continuation of operating mode
* Oil pressure overload protection device
* Over-run safety device
* Duplex magnetic valve
* Misfeed detection consent
* Electric slider adjusting device
* Digital moulding-height indicator (unit: 0.1 mm)
* Electric butter lubricating device
* Accumulative counter (6 digits)
* Pre-determined counter (6 digits)
* Maintenance counter (6 digits)
* Life counter (6 digits)
* Electronic rotatry cam switch (6 connections)
* Air-blast device 1/2" primary circuit
* Air source connector 1/2" secondary circuit
* Error inspection socket
* Power socket (only apply to single-phase 110V power)
Optional Configuration:
* Wet clutch brake
* Die cushion device
* Vs variable-speed motor
* Touch-screen device
* Photo-electric safety device
* Knock-out Device of ram
* Main motor inversion device
* Foot switch
* Safety dog and safety latch
* T-type two-hand button operating platform
* Inspection variable-connection magnetic valve
* Anti-vibration mechanical foot
* Rapid tooling exchange
* Upper die clamper
* Lower die clamper
* Die lifter
* Mould-shift arm
* Basic bolt and soleplate
* Automatic feeder device
* Three-in-one NC straightening feeder
* NC Roll feeder
* Two-in-one feeder and straightening machine
* Leveller